2 Master Manufacturing 2

Cases

100+ factories. A few examples.

Client names are kept confidential. Examples are illustrative.

Example deliverable

NIX Enterprise — Peppernut factory

A complete ISA-95 process model of a fictional peppernut (pepernoten) factory: bulk and packaged goods reception, dough processing, forming, baking & coating, packaging, utilities and shipment — with every work center, unit and material flow.

Download the full model (PDF) →

Get the full equipment list with UNS-style tag codes (Excel)

150 equipment objects · 190 process steps · 60+ material transfers

Full ISA-95 process model of the Peppernut factory

Equipment list with tag codes

148 objects, one consistent UNS-style tag structure

Scroll through the full equipment hierarchy of the Peppernut factory.

Peppernut factory equipment hierarchy with tag codes

Dairy

4 production lines, one shared picture

Challenge

Historian data without context; IT and automation used different names for the same equipment.

Result

Equipment hierarchy delivered and adopted as the naming standard for the historian rollout.

Animal feed

From intake to bulk loading

Challenge

Planned MES project lacked a defined process structure.

Result

End-to-end ISA-95 model used as the MES supplier's functional reference.

Fine chemicals

Batch plant ready for UNS

Challenge

Multi-purpose batch units with changing recipes.

Result

Model combining ISA-88 units and ISA-95 hierarchy as the basis for a Unified Namespace.

No matter how small you start — start with structure.

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